Pump Sizing & Modeling Piping Systems For Liquids

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Amr Mohyeldin

6:21:30

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1 - Introduction

1 - About This Course.mp4

02:11

2 - Teaching Style.mp4

00:22

3 - Incompressible vs Compressible Fluids.mp4

14:36

4 - General Definitions Viscosity Dynamic vs Kinematic.mp4

02:55

5 - General Definition Reynolds Number Laminar vs Turbulent Flow.mp4

07:01

6 - General Definition Flowrate.mp4

02:45

2 - Energy Balance

7 - Bernoullis Principle Fluid Total Energy.mp4

03:52

8 - Bernoullis Principle Energy Terms Units.mp4

05:35

9 - Pipe Energy Balance Derivation Part 1.mp4

05:55

10 - Pipe Energy Balance Derivation Part 2.mp4

09:10

11 - Pipe Energy Balance Units.mp4

04:44

12 - Pump Energy Balance.mp4

09:13

13 - Example Problem Statement.mp4

07:43

14 - Example Solution Part 1.mp4

11:26

15 - Example Solution Part 2.mp4

11:27

16 - Example Solution Part 3 System Curves.mp4

05:41

3 - Friction Head Loss

17 - Darcy Equation Resistance Coefficient.mp4

06:29

18 - Resistance Coefficient Examples.mp4

03:46

19 - Friction Factor.mp4

04:12

20 - Moody Chart.mp4

03:42

21 - Effect of Pipe Age on Friction Factor.mp4

02:36

22 - Flow Coefficient Cv.mp4

03:42

23 - Flow Coefficient Cv viscosity and specific gravity correction.mp4

04:38

24 - Flow Coefficient Cv capacity flowrate at different pressure drops.mp4

02:04

25 - Flow Coefficient Cv Conversion to Resistance Coefficient K.mp4

01:07

26 - Orirfice Plate.mp4

05:55

27 - Orifice Plate Example.mp4

09:05

4 - Pumps

28 - Pump Intro.mp4

02:13

29 - Pump Parts.mp4

13:23

30 - Pump Power Losses.mp4

03:01

31 - Pump HHP BHPMP Efficiency.mp4

06:52

32 - Pump HHP BHPMP Efficiency Example.mp4

04:39

33 - Pump Curve.mp4

03:15

34 - Pump Performance Curves.mp4

09:01

35 - Pump Performance Curves Example.mp4

05:26

36 - Pump VFDs.mp4

02:48

37 - NPSH.mp4

06:51

38 - Affinity Laws.mp4

06:09

5 - System Modeling and Pump Sizing Roadmap

39 - Resistances in Series.mp4

08:53

40 - Pump Sizing Road Map.mp4

06:14

6 - Case Study I

41 - Case Study 1 Problem Statement.mp4

06:58

42 - Case Study 1 Solution Road Map.mp4

04:25

43 - Case Study 1 Solution Part 1.mp4

04:29

43 - case-study-1-tutorial.zip

44 - Case Study 1 Solution Part 2.mp4

11:17

45 - Case Study 1 Solution Part 3.mp4

13:46

46 - Case Study 1 Solution Part 4.mp4

35:20

47 - Case Study 1 Solution Part 5.mp4

04:47

48 - Case Study 1 Solution Part 6.mp4

06:53

49 - Case Study 1 Solution Part 7.mp4

16:00

50 - Case Study 1 Solution Part 8.mp4

18:25

7 - Control Valves

51 - Valve Basic Parts.mp4

08:50

52 - Valve Classification.mp4

03:18

53 - Control Valves.mp4

04:43

54 - Inherit Valve Curve.mp4

05:43

55 - Inherit Valve Curve Example.mp4

01:53

56 - Valve Authority.mp4

04:06

Description

Learn to size pumps and model piping systems & valves, calculate pressure drop through fittings, valves and components

What You'll Learn?

Modeling of piping systems, components, fittings and valves for incompressible fluid.
Understand the Darcy equation, resistance coefficient (K), friction factor (f), flow coefficient (Cv), and orifice design.
Identify and understand the basic components of a pump and calculate pumps Hydraulic Horsepower , Brake Horsepower , Pump Efficiency, Motor Power & Motor Eff.
Understand pump curves for different impeller speeds (or diameters), pump efficiency curves, pump NPSHr curves and Power consumption curves.
Develop a roadmap for proper selection of pumps via excel macros and model resistance in series for a piping system.
Understand inherent valve curves, different types of control valves, valve authority, and size valves appropriately for a given system.

Who is this for?

Engineers In-Training, Recent College graduates, Engineering Students

Chemical, Process, Petroleum Engineers

Piping, Plant Engineers

Mechanical Engineers

Maintenance Technicians

Plant Operators

Safety Engineers

What You Need to Know?

While having prior engineering or field knowledge is desirable, it is not necessary for this course. The course is designed to explain all concepts in a clear and understandable language, allowing students to develop their knowledge from the basics.

No prior Excel macros knowledge required. Everything will be taught in this course.

More details

Description
Chapter 1: Introduction
1. Differentiate between incompressible and compressible fluids using the continuity equation.
2. Define and understand general concepts in fluid dynamics, such as viscosity (dynamic and kinematic), Reynolds number (laminar and turbulent flow), and volumetric flow rate.

Chapter 2: Energy Balance
3. Derive and apply the Bernoulli equation to develop an energy balance for sizing pumps.
4. Understand the pump equation and its relation to the Bernoulli equation.
5. Apply the pump equation to an illustrative example.
6. Create system curves for a piping system.

Chapter 3: Friction Headloss
7. Understand hydraulic resistances in pipes.
8. Define the Darcy equation and its application in calculating frictional headloss.
9. Define the resistance coefficient (K) and calculate it using different methods.
10. Define the friction factor (f) and calculate it using numerical methods via the Poiseuille equation, Colebrook equation, Swamee Jain equation, or the Moody chart.
11. Understand the effect of pipe age on friction factor.
12. Define flow coefficient (Cv) and its application in calculating pressure drop.
13. Adjust Cv for liquids with different viscosities.
14. Find the capacity flow rate at different pressure drops for a given Cv.
15. Convert flow coefficient (Cv) to a resistant coefficient (K).
16. Understand the use of orifice plates and use the orifice design equation to size orifice plates.
17. Apply the orifice design equation in an illustrative example.

Chapter 4: Pumps
18. Identify and understand the basic components of a pump.
19. Calculate pumps Hydraulic Horsepower (HHP), Brake Horsepower (BHP), Pump Efficiency, Motor Power (MP), and Motor Efficiency through an example.
20. Understand pump curves (head vs flow rate) for different impeller speeds (or diameters).
21. Understand pump efficiency curves.
22. Understand Pumps Net Positive Suction Head Required (NPSHr) Curve.
23. Understand Pump Power Consumption Curve.

Chapter 5: System Modeling and Pump Sizing Roadmap
24. Model resistance in series for a piping system.
25. Develop a roadmap for proper selection of pumps.

Chapter 6: Case Study 1
26. Apply the pump sizing roadmap using Macros in Excel to select an appropriate pump for a real-world case study.

Chapter 7: Control Valves
27. Identify different types of control valves and their applications.
28. Understand the inherent valve curve and its relation to flow rate and pressure drop.
29. Define valve authority and its significance in valve selection.
30. Size valves appropriately for a given system.
Who this course is for:
Engineers In-Training, Recent College graduates, Engineering Students
Chemical, Process, Petroleum Engineers
Piping, Plant Engineers
Mechanical Engineers
Maintenance Technicians
Plant Operators
Safety Engineers

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Mechanical Engineering

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Amr Mohyeldin

Instructor's Courses

Results-driven process engineer with 5 years in designing, commissioning, and operating pilot plants and R&D scale-up technologies. Provided engineering services to projects in the petrochemical, clean-tech, pulp and paper, and plastics industries. Skilled in performing simulations and designing equipment, creating P&IDs, PFDs, cause and effect matrices, control narratives, mass and energy balances, and conducting hydraulic and ASPEN modeling analysis.Passionate about teaching chemical engineering and bridging the gap between academia and real life through solving real-life case studies with students.

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