Mechanical concept design : Stress simulation in Fusion 360

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Mufaddal Rasheed

3:48:41

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1. Introduction

1. Introduction.mp4

02:19

2. Design process and Analysis.mp4

06:18

3. Levels of Engineering Analysis.mp4

06:31

4. Need for FEA - Static stress analysis.mp4

05:42

2. Finite Element Analysis - Understanding the fundamentals

1. Simple 2D Beam example Part 1.mp4

05:06

2. Simple 2D Beam example Part 2.mp4

11:03

3. 1D Rod axially loaded.mp4

04:54

4. Solving for Stiffness matrix Strong Form and Weak form PDE -overview.mp4

09:31

5. Types of Elements.mp4

04:31

6. Workflow in FEA.mp4

10:29

7. 4 Step Process.mp4

02:54

8. Material Properties - Linear and Non linear.mp4

03:24

9. Setting up a FEA simulation in Fusion 360 - Demo.mp4

07:27

10. Post Processing - What is Von Mises stress.mp4

06:40

11. Factor Of safety.mp4

02:45

12. Mesh Size and Singularity.mp4

10:21

13. Stress singularity Case 2.mp4

03:45

14. Hand Calculations vs FEA - Example.mp4

05:00

15. Validation FEA Correlation with Testing.mp4

08:21

16. Learning Framework for Design engineers.mp4

06:28

17. Dedicated FEA analyst vs Design Engineer Role.mp4

06:01

3. Boundary conditions constraints - Its affect on Results in Fusion 360

1. Case study Beam with Fixed vs Pinned constraint.mp4

05:13

2. Case study Fixed vs Partially Fixed constraints.mp4

05:27

3. Case study Pinned with axial vs tangential lock constraints.mp4

03:14

4. Applying Contact Types of contact in Fusion 360.mp4

07:57

5. Applying Contact Case study 2 and Inferences.mp4

10:02

4. Structural concept design and improvement - Case studies

1. Concept development intro.mp4

01:48

2. Case study 1 Cantilevered bracket.mp4

03:35

3. Case study 2 Simply supported beam.mp4

04:19

4. Case study 3 Rigidity of Basic frame.mp4

04:19

5. Case study 4 Torsional Rigidity of H frame.mp4

05:01

6. Case study 5 L shaped sheet metal bracket.mp4

02:32

7. Case study 6 Clamp Bracket.mp4

04:03

8. Case study 7 Boom Analysis.mp4

05:38

9. Case study 8 Cross member rigidity.mp4

03:49

10. Case study 9 Shock absorber Fork.mp4

04:21

11. Case study 10 Lever with contact.mp4

05:46

12. Case study 11 Control arm analysis.mp4

02:53

13. Case study 12 Pulley bracket.mp4

03:53

14. Case study 13 Plastic Part Affect of Ribs.mp4

01:23

15. Case study 14 Sheet metal panel Affect of Emboss.mp4

03:08

16. Case study 15 C part.mp4

07:15

17. Case study 16 Spring mount bracket.mp4

03:35

Description

Learn about basics of Structural analysis in Fusion 360 with Case studies on improving basic structural designs

What You'll Learn?

Fundamentals of Finite Element Analysis - Terminologies and Basic Math behind it
Develop confidence while performing simulation with Fusion 360
Developing structural conceptualization skills to solve design problems as in industry.
Various Case studies dealing with Weight optimization , stress reduction and Stiffening.

Who is this for?

Design Engineers who are at Entry level in Industry

Engineering students working on projects in Mechanical design engineering

Design Enthusiasts and Makers using Fusion 360 to improve designs

What You Need to Know?

Basic Understanding of Mechanical design concepts

Basic understanding of Strength of materials and Static mechanics

More details

Description
One of the key skills in the larger skillset of mechanical design is designing and improving structures.
Any mechanical system consists of two fundamental elements Structures and Mechanisms.
Structures are Static load bearing and Mechanisms are moving , functional elements.

Fusion 360 is a popular Engineering design software and the IN-Design CAE simulation module is very useful in validating designs.Â This course focusses on Static Stress analysis using Fusion 360 simulation
Topics covered:
Design process , Analysis and Testing
Levels of Engineering analysis
Need for Finite element Analysis
Simple 2D Beam FEA method - understanding the basics
Stiffness matrix, Force matrix, Displacement matrix
Simple FEAÂ example 2 - Axial rod
Strong Form and Weak form solutions
Types of Elements
Workflow in FEA
Material properties Linear vs Non linear
Setting up the simulation in Fusion 360
What is Von Mises stress and Principal stress
Factor of safety
Mesh Size and StressÂ singularities
Case study on Remedy to singularity
Hand Calculations vs FEA
FEA and correlation to Testing
Learning Framework
FEAÂ analyst vs design engineer
Fixed vs Pined constraint in Beams
Fixed vs Partially Fixed
Pinned constraint with tangential freedom vs axial freedom
Applying contact - Bonded, Sliding and Separation
Case study 1 : Cantilever bracket optimization
Case study 2 : Simple Beam Design alternatives
Case study 3 Simple Frame rigidity analysis
Case study 4 : Torsional Rigidity of H frame
Case study 5 : L Sheet metal bracket design
Case study 6 : Clamp Bracket - Flanges
and many more
Who is it for?
Design engineers and Design aspirants
Makers and Design enthusiasts

Who this course is for:
Design Engineers who are at Entry level in Industry
Engineering students working on projects in Mechanical design engineering
Design Enthusiasts and Makers using Fusion 360 to improve designs

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Mufaddal Rasheed is a mechanical design engineer and an inventor experienced in a role in Automotive R&D designing complete Chassis systems from Concept to production for SUV projects in Mahindra & Mahindra Ltd for 7 years . Part of a team which delivered a innovative modular chassis platform for 5 vehicles.With knowledge of the complete product development process and the details of engineering systems, he brings to the table a combination of analytical and creative skills.Currently working on multiple projects of his own towards becoming a serial inventor and educator in the area of Design engineering. He is passionate about mechanical design and innovation and writes regularly on Quora with a Top writer badge. Core belief is that engineering is a lifelong learning process and for a designer it is "the more you know the better you design". Building a comprehensive knowledge system for mechanical design engineers and aspirants which would prepare an individual for engineering innovation at MechademicThe Courses are focused on Practical aspects of Automotive and General Mechanical design engineering Targeted purely towards product development grounded in theory.What students say about the courses according to 600+ sample surveys 97 % say they are learning valuable information96 % say the explanation of concepts is clear 99 % say the instructor is knowledgeable in the subject

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