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Heat Exchanger CFD analysis using ANSYS CFD tools

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Sijal Ahmed

6:07:51

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  • 1.1 AutoCAD.zip
  • 1.2 Baffles_SCfile.zip
  • 1.3 HeatExchangerCFD.pdf
  • 1.4 PDF files.zip
  • 1.5 Results_Excel.zip
  • 1.6 Workbench file for all cases of heat exchanger.html
  • 1. Introduction.mp4
    04:51
  • 2. Basics of Heat Exchanger.mp4
    06:54
  • 3. Classification of Heat exchanger based on direction of flow of fluids.html
  • 4. Type of heat exchanger.html
  • 5. Analytical calculations using LMTD method.mp4
    15:51
  • 6. Log mean temperature method (LMTD) for determining heat transfer rate.html
  • 1. Creating shell geometry.mp4
    20:14
  • 2. Tube Geometry.mp4
    08:04
  • 3. Boundary conditions and interfaces.mp4
    15:31
  • 4. Mesh generation for heat exchanger.mp4
    28:36
  • 5. Problem setup and solution in Fluent.mp4
    15:58
  • 6. Results and post processing.mp4
    16:58
  • 7. What is mesh independence study in CFD.mp4
    11:21
  • 8. Mesh independence study for design 1.mp4
    09:51
  • 1. Geometry of Design 2.mp4
    20:23
  • 2. Meshing.mp4
    13:00
  • 3. CFD simulation and Results.mp4
    13:44
  • 1. Geometry.mp4
    29:13
  • 2. Meshing.mp4
    11:13
  • 3. Simulation and Results.mp4
    25:06
  • 1. Geometry - Design Calculations.mp4
    07:13
  • 2. Geometry - Creating geometry in Spaceclaim.mp4
    18:00
  • 3. Geometry - Named selections Boundary conditions specification.mp4
    18:45
  • 4. Meshing.mp4
    12:16
  • 5. Simulation and Results.mp4
    13:34
  • 1. Geometry.mp4
    10:29
  • 2. Mesh creation.mp4
    02:35
  • 3. Solution and Results.mp4
    12:48
  • 4. Comparison of all cases in CFD-Post.mp4
    05:23
  • Description


    CFD analysis of five designs of shell & tube heat exchanger in ANSYS CFD with end-of-course project and quizzes

    What You'll Learn?


    • Understanding basics of heat exchanger theory and mathematical modeling
    • Learn advanced level techniques in spaceclaim to create complex models
    • Creating geometry of Heat Exchanger with various features such as shell, tubes, side plate, side plate, baffles etc
    • Creating high quality grid for various components of heat exchanger in ANSYS meshing
    • Creating interfaces for heat transfer in ANSYS meshing
    • Setting up problem in Fluent such as boundary conditions, cell zones, material properties, solver settings, report definitions etc.
    • Solving CFD model in Fluent using coupled solver and accelerating solution using time scale factor with optimum settings
    • Post processing CFD results of all five designs
    • Mesh independence study to get the mesh that is optimum to produce good results
    • Comparing results with analytical calculations and accessing performance of different components of heat exchanger in enhancing heat transfer
    • Comparing all cases in CFD post for side by side comparison

    Who is this for?


  • Students and professionals who want to learn advanced CFD modeling for heat transfer systems especially heat exchangers
  • What You Need to Know?


  • Basic understanding of heat transfer, heat exchangers, CFD and ANSYS CFD
  • Computer with i5/i7 processor and 16 GB RAM
  • ANSYS 2022 R1 (professional version) installed on your computer. You can use student version but you will not able to create model with more than 0.5 million cells.
  • More details


    Description

    Heat exchangers are an integral part of many engineering systems such as power plants, process plants. Heat exchangers are used to transfer heat from high temperature to low temperature zones. Both zones can be separated or may be in direct contact. One of most widely used configuration of heat exchangers is shell & tube heat exchangers.


    In this course, you will learn about the basics of heat exchangers, their types, heat transfer mechanism, temperature variation and calculations of unknown based on given information about heat exchanger. After that you will create cad model of various design of shell and tube heat exchanger in spaceclaim. They design approach used in this course is modular i.e. we will start with most simplest design i.e. double pipe heat exchanger and then we will add different parts such as baffles, tubes, tube bundles, tube plates, shell etc. In total we will create five design and we will check their impact on heat exchanger performance. You will also learn about creating named selections/boundary conditions in spaceclaim.


    Subsequently, we will create high quality mesh of these five designs in ANSYS meshing using various approaches and methods. We will also create mesh interfaces either in ANSYS meshing or Fluent which ever is more efficient of doing so. Boundary layer meshing is also discussed to capture important flow features and heat transfer in heat exchanger.


    After that, mesh will imported into Fluent automatically using workbench interface. We will setup problem in Fluent by providing turbulence model, energy equation, materials such as water liquid and copper, cell zone conditions, boundary conditions for shell inlet and tube inlet, report definitions, mesh interfaces, solver settings. You will also about the solution initializing, solution convergence acceleration using time scale factor etc.


    Once CFD simulation is  solved and fully converged, we will extract results such as pressure, temperature and velocity contours. We will also find out temperatures at the shell and tube outlet and compare them among five designs and also with analytical results. We will also compare all five design in CFD-Post to get the complete picture of effect of various designs parameters on heat exchanger flow field and heat transfer.


    Please note,

    1. we will use ANSYS 2022 R1. Therefore please install it on your computer before starting this course. You can also use ANSYS student version but the cell count limit is 512 K cells.

    2. There is project given at the end of course. Please solve that project in order to fully utilize the knowledge you have gained in this course.

    Who this course is for:

    • Students and professionals who want to learn advanced CFD modeling for heat transfer systems especially heat exchangers

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    My name is Sijal Ahmed. And I am in CFD field since 2005 when I finished my studies in same field from one of the top university in Pakistan. I have passion for CFD and I want to spread this knowledge to students who are just starting their career. I have developed many courses on computational fluid dynamics and taught many students online and class room based training. You can contact me for online classes and consultancy.
    Students take courses primarily to improve job-related skills.Some courses generate credit toward technical certification. Udemy has made a special effort to attract corporate trainers seeking to create coursework for employees of their company.
    • language english
    • Training sessions 26
    • duration 6:07:51
    • English subtitles has
    • Release Date 2022/11/16