Control Valve Maintenance and Troubleshooting

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Mahendra Singh

2:24:08

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1. Introduction

1. Introduction.mp4

02:11

2. Control Valve Fundamentals

1. What Is a Control Valve.mp4

02:26

2. Control Valve components and operation.mp4

03:55

3. Recap VALVE PARTS of Control Valve.mp4

01:07

4. What is Critical Flow Factor (Cf).mp4

01:34

3. Control Valve Types and Styles

1. What Are the Different Types of Control Valves.mp4

03:58

4. Sliding stem control valve

1. High Pressure Control Valve Components and Functions Part-1.mp4

01:07

2. High Pressure Control Valve Components and Functions Part-2.mp4

01:30

3. What are the Components of a Globe Valve.mp4

05:39

4. Gate Valve internal construction.mp4

03:01

5. Rotary Control Valves

1. Components & Operation of a Ball Valve.mp4

05:25

2. Basic Actuator Operation and Components of a Rotary Valves.mp4

02:23

3. What are the Components of a Butterfly Valve.mp4

05:03

6. Valve Actuators

1. What is Actuator and its components.mp4

02:43

2. Types of Control Valve Actuators & working Principle.mp4

04:16

3. What are Piston Actuators for Globe Valves.mp4

02:27

4. Understanding Hydraulic Actuators Applications & Operation.mp4

01:33

5. Hydraulic actuator Assembling and operation.mp4

03:12

6. Components & Operation of Pneumatic Actuators Part-02.mp4

02:40

7. Electric valve actuator Components and Operation.mp4

02:09

7. Control Valve Accessories

1. Fundamentals of Valve Positioners.mp4

04:52

2. Fundamentals of I to P Transducers.mp4

03:10

3. Fundamentals of Volume Booster.mp4

04:50

4. Fundamentals of Solenoid valve.mp4

05:38

5. Quick Exhaust Valve components & operation.mp4

02:56

6. Fundamentals of Valve Limit Switch.mp4

05:22

7. Learning Air Regulator Filter or Air set Components & Operation.mp4

04:44

8. Control Valve Installation

1. Assembly of a Globe Control Valve and Preparing for Actuator Mounting.mp4

02:42

2. How to install Actuator on a Globe Control valve.mp4

01:49

9. Control Valve Setup and Calibration

1. Basic Setup and Calibration of Valve positioner.mp4

09:43

2. Understanding Volume Booster Tuning & Operation.mp4

02:16

3. Learning Limit Switch installation setting & operation Verifications.mp4

05:22

10. Control Valve Applications

1. Control Valve Applications.mp4

01:24

11. Valve and Actuator Sizing

1. Control Valve Sizing Basics What is Pressure Drop.mp4

03:32

2. Control Valve Sizing Symptoms of an Oversized Control Valve.mp4

01:41

12. Control Valve Selection Considerations

1. What Are Control Valve Selection Considerations.mp4

04:38

2. How to Select the Right Control Valve.mp4

00:47

13. International Standards for Control Valves

1. What are the International Standards for Control Valves.mp4

03:46

14. Control valve Problems & Troubleshooting

1. Detecting the issues with Control valve.mp4

02:47

2. Troubleshooting Hunting or Oscillating Valves.mp4

02:28

3. Troubleshooting the Diaphragm in the Control Valve.mp4

02:24

4. Keys to Troubleshooting a Electric Valve Actuator.mp4

01:21

5. Troubleshooting the Trim in a Control Valve.mp4

01:59

6. Valve Common Problems Cavitation & Flashing.mp4

01:13

7. Control valve Premature Trim Wear.mp4

01:52

8. Why Control Valve Erosion happens and what to do about it.mp4

02:33

Description

Control Valve Types and Styles, Selection Considerations, International Standards & Valve Sizing

What You'll Learn?

Control Valve Fundamentals
Control Valve Types and Styles
Control Valve installation, Setup and Calibration
Valve and Actuator Sizing and Selection criteria's
International Standards for Control Valves
Control valve Problem ,Troubleshooting, Maintenance & Repair

Who is this for?

Plant or process supervisors, team leaders, instrument engineers, lectures, and others who need to upgrade the knowledge and a comprehensive review or new experience of control valve technology.

What You Need to Know?

No Experience needed

More details

Description
COURSE OVERVIEW
This course is designed to provide participants with the working knowledge on several of control valves, control valve sizing and its characteristics. The course covers procedures on how to conduct a regular inspection and maintenance of control valves. It consists of lectures and extensive practical exercises on control valve repair and calibration using the specific tools and testing equipment.

COURSE OBJECTIVE
The objective of the program is producing engineers, plant tech, plant operator and plant personnel with a good skill and knowledge so that they can operating plant for optimum level.

COURSE OUTCOMES
At the end of the course, the participants should be able to:-
Explain control valve terminology.
Describe the following flow characteristics for valve type selection.
Describe the control valve parts.
Size a control valve for liquid, gas and steam service.
Repair and calibrate different types of control valves.
Describe the working principle of positioner and I/P converter.
Calibrate Smart Control Valve / Smart Positioner.
COURSE CONTENTS
Overview of control valve and their parts.
Types of control valve
Valve terminologist and specification.
Control valve characteristics
Seat leakage classifications.
Control Valve applications.
Materials consideration
Control valve sizing
Actuators, types, selection and application.
Control valve accessories.
Assembling and disassembling of control valve
Control valve leak test using test rig equipment.
Operation of Smart Positioner
Who this course is for:
Plant or process supervisors, team leaders, instrument engineers, lectures, and others who need to upgrade the knowledge and a comprehensive review or new experience of control valve technology.

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A Graduate Instrument Engineer with 18+ years of experience in Erection, Pre-Commissioning, Commissioning & Maintenance of instrumentation & control systems in Oil & Gas process plants and Well-pads.Having experience in Installation, Commissioning, Maintenance & Troubleshooting of Building F&G System, Field F&G System, DCS, PLC, SCADA & Emergency shut down system.Installation, Commissioning & Maintenance of Wireless instrumentation and Wireless communication for Remote Oil & Gas Wellhead monitoring.

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