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Condensate systems: Design Sizing Operation & Optimization

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WR Training

3:36:50

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  • 1 - Introduction to condensate recovery.mp4
    03:22
  • 2 - Calculating the amount of flash steam from condensate.mp4
    03:02
  • 3 - Live steam Flash steam.mp4
    02:04
  • 4 - Why return condensate and reuse it.mp4
    04:32
  • 5 - The financial value or returning condensate.mp4
    11:27
  • 6 - Before you proceed to the next section.mp4
    00:16
  • 7 - Introduction to layout of condensate return lines.mp4
    02:40
  • 8 - Drain lines to steam traps 13.mp4
    04:05
  • 9 - Sizing a drain line to a thermostatic trap.mp4
    07:58
  • 10 - Drain lines to steam traps 23.mp4
    02:39
  • 11 - Drain lines to steam traps 33.mp4
    02:07
  • 12 - Discharge lines from traps.mp4
    01:25
  • 13 - Common return lines.mp4
    03:15
  • 14 - Draining into flooded lines.mp4
    02:48
  • 15 - Discharge lines at different pressures.mp4
    01:55
  • 16 - Before you proceed to the next section.mp4
    00:16
  • 17 - Introduction.mp4
    01:39
  • 18 - Sizing drain lines to traps.mp4
    05:15
  • 19 - Sizing drain lines to traps Worked example.mp4
    03:37
  • 20 - Sizing discharge lines from traps.mp4
    07:43
  • 21 - Factors affecting the twophase flow.mp4
    05:56
  • 22 - Condensate pipe sizing chart.mp4
    03:14
  • 23 - Sizing for falling discharge lines Worked example.mp4
    01:52
  • 24 - Sizing for rising discharge lines Worked example.mp4
    02:25
  • 25 - Sizing for vented discharge lines Worked example.mp4
    01:55
  • 26 - Common return lines Falling lines.mp4
    03:53
  • 27 - Common return lines Rising lines.mp4
    03:34
  • 28 - Falling common line Apply your knowledge.mp4
    01:00
  • 29 - Rising common line Apply your knowledge.mp4
    00:59
  • 30 - Before you proceed to the next section.mp4
    00:16
  • 31 - Introduction to pumping condensate from vented receivers.mp4
    01:17
  • 32 - Pumping terminology.mp4
    11:13
  • 33 - Cavitation in centrifugal pumps experiment.mp4
    03:31
  • 34 - Head exercise with a positive displacement pump.mp4
    03:34
  • 35 - Centrifugal condensate pumps.mp4
    02:48
  • 36 - Sizing a condensate recovery unit.mp4
    01:29
  • 37 - Sizing the discharge pipe for a condensate recovery unit.mp4
    09:31
  • 38 - Positive displacement condensate pumps.mp4
    02:21
  • 39 - More on positive displacement condensate pumps.mp4
    04:07
  • 40 - Pump application.mp4
    02:26
  • 41 - Sizing a mechanical condensate pump.mp4
    01:03
  • 42 - Condensate pump sizing exercise.mp4
    02:45
  • 43 - Sizing the discharge pipe for a mechanical condensate pump.mp4
    00:55
  • 44 - Sizing the discharge pipe for a mechanical condensate pump Worked example.mp4
    05:08
  • 45 - Sizing the discharge pipe for a mechanical condensate pump Worked example 2.mp4
    03:54
  • 46 - Assessing a larger pump and a smaller delivery line.mp4
    04:08
  • 47 - Condensate velocities.mp4
    02:53
  • 48 - Best practices for long delivery lines.mp4
    03:28
  • 49 - Before you proceed to the next section.mp4
    00:16
  • 50 - Lifting condensate from a steam main.mp4
    04:39
  • 51 - Contaminated condensate.mp4
    02:02
  • 52 - Before you proceed to the next section.mp4
    00:16
  • 53 - Overview of steam traps.mp4
    01:13
  • 54 - Float traps.mp4
    03:29
  • 55 - Thermostatic traps.mp4
    03:51
  • 56 - Thermodynamic traps.mp4
    04:50
  • 57 - Inverted bucket traps.mp4
    05:26
  • 58 - Testing of steam traps.mp4
    03:57
  • 59 - Maintenance of steam traps.mp4
    04:00
  • 60 - Energy losses in steam traps.mp4
    10:58
  • 61 - Before you proceed to the next section.mp4
    00:16
  • 62 - Overview of strainers.mp4
    00:44
  • 63 - Wye strainers.mp4
    02:11
  • 64 - Basket strainers.mp4
    02:03
  • 65 - Strainer screens.mp4
    02:36
  • 66 - Download me.mp4
    00:23
  • Description


    A complete understanding of condensate systems for successful, efficient and safe operation of your steam plant

    What You'll Learn?


    • Discover how to effectively recover and reuse condensate to reduce energy costs and enhance system efficiency
    • Learn best practices for designing return lines to ensure safe, efficient, and smooth transport of condensate back to the boiler
    • Master the principles of calculating and sizing condensate return lines to prevent bottlenecks and pressure drops that could disrupt plant operations
    • Explore various methods of condensate removal from vented receivers, including mechanical pumping systems that optimize flow and energy use
    • Understand how to lift condensate over obstacles and into high-pressure zones with minimal energy loss and system strain

    Who is this for?


  • This course is ideal for a wide range of professionals looking to deepen their understanding of condensate recovery. You will find the course content valuable if you are:
  • Engineers and Technicians working in process plants, power generation, petrochemicals, or any industrial sector that relies on steam systems for energy and production
  • Plant Managers and Operators responsible for the operation, maintenance, and optimization of steam and condensate systems and looking to improve plant efficiency and reduce operational costs
  • Maintenance Personnel tasked with troubleshooting and maintaining condensate systems, ensuring their reliable and safe operation
  • Energy Efficiency Specialists focused on maximizing energy recovery and minimizing waste through effective condensate recovery and optimization
  • New Engineers or Graduates looking to build a strong foundation in steam and condensate systems, preparing for a career in industries like refining, chemical processing, or power generation
  • Anyone Seeking Practical Knowledge in steam and condensate systems, even without prior experience, to boost their technical skills and understanding of industrial energy systems
  • Whether you're a beginner aiming to grasp the fundamentals or an experienced professional seeking advanced insights, this course offers valuable knowledge and real-world applications that will elevate your skills and enhance your career
  • What You Need to Know?


  • The student who will gain the most from this course will come equipped with some knowledge of fluid flow and an acquaintance with steam systems. For these reasons, we strongly recommend that prior to taking the present course, you attend first our course:
  • - Steam systems: Design, Sizing, Operation, Maintenance & Optimization
  • In addition, having taken our below training courses is a plus but not mandatory:
  • - Designing Piping Systems: Pipe, Fittings, Flanges & Valves
  • - Valves & Control Valves: Principles, Operation & Design
  • - Heat Exchangers: Design, Operation & Maintenance
  • - Flow of Fluids Through Piping Systems, Valves, Fittings and Pumps
  • More details


    Description

    In any process plant, steam and condensate systems are the backbone of efficient energy use. Without the proper recovery and management of condensate, valuable energy is wasted, system components deteriorate prematurely, and operational costs soar. This course will provide you with essential knowledge and tools to ensure your condensate systems are not just functional but optimized for peak performance.

    The course focuses on the following key areas:

    • Condensate Recovery: Discover how to effectively recover and reuse condensate to reduce energy costs and enhance system efficiency.

    • Layout of Condensate Return Lines: Learn best practices for designing return lines to ensure safe, efficient, and smooth transport of condensate back to the boiler.

    • Sizing Condensate Return Lines: Master the principles of calculating and sizing condensate return lines to prevent bottlenecks and pressure drops that could disrupt plant operations.

    • Pumping Condensate from Vented Receivers: Explore various methods of condensate removal from vented receivers, including mechanical pumping systems that optimize flow and energy use.

    • Lifting Condensate: Understand how to lift condensate over obstacles and into high-pressure zones with minimal energy loss and system strain.

    This course is designed for engineers and plant operators who want to gain a deep understanding of condensate system design, operation, and maintenance. You’ll be guided through step-by-step instructions, detailed technical descriptions, and engineering best practices, reinforced by extensive visuals, sizing tables, and real-world case studies.

    Key Features:

    • Interactive quizzes and numerous solved problems to consolidate your learning.

    • Comprehensive visual aids and graphics for a clearer understanding of complex concepts.

    • Downloadable resources, including engineering data and design templates.

    By the end of this course, you will have the confidence to design, optimize, and troubleshoot condensate systems in a way that maximizes efficiency, safety, and reliability—ensuring your plant remains productive and cost-effective.

    Don't miss out on this opportunity to enhance your technical expertise! Enroll now to take your understanding of condensate systems to the next level.

    WR Training

    Spread the wings of your knowledge

    Who this course is for:

    • This course is ideal for a wide range of professionals looking to deepen their understanding of condensate recovery. You will find the course content valuable if you are:
    • Engineers and Technicians working in process plants, power generation, petrochemicals, or any industrial sector that relies on steam systems for energy and production
    • Plant Managers and Operators responsible for the operation, maintenance, and optimization of steam and condensate systems and looking to improve plant efficiency and reduce operational costs
    • Maintenance Personnel tasked with troubleshooting and maintaining condensate systems, ensuring their reliable and safe operation
    • Energy Efficiency Specialists focused on maximizing energy recovery and minimizing waste through effective condensate recovery and optimization
    • New Engineers or Graduates looking to build a strong foundation in steam and condensate systems, preparing for a career in industries like refining, chemical processing, or power generation
    • Anyone Seeking Practical Knowledge in steam and condensate systems, even without prior experience, to boost their technical skills and understanding of industrial energy systems
    • Whether you're a beginner aiming to grasp the fundamentals or an experienced professional seeking advanced insights, this course offers valuable knowledge and real-world applications that will elevate your skills and enhance your career

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    Dear student,Welcome to our Udemy page.WR Training is a group of professional engineers from various disciplines (chemical, petrochemical, mechanical, electrical…) providing academic and industrial online courses.Whether you’re trying to learn and discover a new scientific or engineering topic from scratch, or want to refresh your memory on something you’ve learnt in the past, you’ve come to the right place.WR Training exists to help you succeed in your academic and professional life. Our goal is to spread the knowledge and promote science.The courses, you are about to enroll in, were undertaken to give you a clear view of scientific and engineering topics through detailed examples using hands on demo and provide numerous problems with their solutions. You can also use these courses as a review for taking exams or as a vehicle for self-instruction.Our training methodology was designed to enable individual self paced e-learning.Each course has been undertaken to teach a specific skill.Our courses can be watched 24/7 wherever you are. You can also view them on mobile devices with the Udemy mobile app.We are active online instructors and we will be here for you every step of the way. If you have questions about the course content, you can always post your questions or send us a private message. It will be our pleasure to provide assistance and answer your questions.So with no further ado, go ahead, select the course suitable for you, click the enroll button and we'll see you in the first section !WR TrainingSpread the wings of your knowledge
    Students take courses primarily to improve job-related skills.Some courses generate credit toward technical certification. Udemy has made a special effort to attract corporate trainers seeking to create coursework for employees of their company.
    • language english
    • Training sessions 66
    • duration 3:36:50
    • Release Date 2025/03/09