Catia V5 - Electric Vehicle High Voltage Harness Design

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Alexander Consulting

9:55:01

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1. Introduction

1. A quick about me.mp4

01:23

2. Add subtitles in your own language.mp4

03:52

3.1 Alex Designman LinkedIn.html

3.2 Alex Designman Udemy Page.html

3.3 Alex Designman You Tube Channel.html

3. What do you need to take this course.mp4

07:21

4. Using resource files.mp4

02:45

2. EV high voltage harness design

1. Electric vehicle structure.mp4

11:53

2. Electric vehicle high voltage harness.mp4

16:04

3. The difference between HEV, MHEV, PHEV and BEV.mp4

14:58

4. High voltage connectors for EV applications.mp4

12:25

5. EV high voltage connector selection basics.mp4

11:47

6. High voltage cables for EV applications.mp4

09:17

7. EV high voltage cables selection basics.mp4

05:20

8. Protection materials for EV high voltage electrical harnesses.mp4

05:12

3. EV traction battery structure

1. Traction battery structure.mp4

11:09

2. Battery cell module.mp4

04:17

3. Cell supervisory module.mp4

01:57

4. Battery management system.mp4

02:18

5. Battery electric control module.mp4

04:28

6. Traction battery harness.mp4

03:03

4. HV charger harness design

1.1 charger connector.zip

1.2 charging port connector.zip

1.3 mechanical parts.zip

1. Project Preparation.mp4

03:58

2. Electrify connectors and discuss harness design rules.mp4

18:12

3.1 strap on - on stud.zip

3.2 strap on - oval hole.zip

3.3 strap on - round hole.zip

3. Populate the 3D model with bundles.mp4

12:02

4. Investigating the first issues.mp4

13:30

5. Finding solutions for issues.mp4

10:45

6. Finishing the HV harness.mp4

13:06

7. Conclusions and assignments.mp4

15:05

5. Electric vehicle powertrain HV harness design

1.1 hv connectors.zip

1. Electrify HV connectors.mp4

06:53

2.1 ev powertrain assembly.zip

2. Preparing the project and positioning connectors.mp4

15:22

3. Creating file infrastructure for the projects.mp4

06:09

4.1 retainer x2 - on stud.zip

4. Electrify HV retainer.mp4

02:09

5. Front EDU HV harness design.mp4

12:35

6. Front inverter HV harness design.mp4

17:04

7. HV junction box harness design.mp4

14:25

8. Rear EDU HV harness design.mp4

19:28

9. Rear inverter HV harness design.mp4

19:28

10.1 fixings modifications.zip

10. Final adjustments and portfolio design ideas.mp4

27:08

11. Organize harnesses.mp4

09:28

12. Designing wires in channels.mp4

10:46

6. Extra project - EV traction battery harness design

1. Traction battery harness design project.mp4

09:05

2. Harness connectivity and calculations.mp4

19:02

3. Calculating bundles and starting the assembly.mp4

22:46

4. Electrify connectors and start the harness design.mp4

13:14

5. Defining the first retainers for the bundles.mp4

19:16

6. Populate the harness with branches.mp4

22:35

7. Retainer assignment.mp4

02:27

8. Designing the main bundles.mp4

19:32

9. New assignments.mp4

03:39

10. Design the rear bundles.mp4

12:53

11. Routing the BMS.mp4

14:43

12. Finishing the bundle connections.mp4

16:49

13. Updating bundle diameters.mp4

09:59

14. Solving bend radius issues and updating last diameters.mp4

18:14

15. Adding slack to the bundles.mp4

13:45

Description

Learn HV harness design for electric vehicles from an engineer with more than 18 years experience in the design industry

What You'll Learn?

Learn how to design high voltage electrical wiring harnesses like you would be working on a real job in a company
Learn about the structure of an electrical vehicle
Learn about the structure of an EV traction battery
Learn about HV harness components and the basics of selecting them
We design a few HV Harness projects together
We design the internal harness for a EV traction battery
I provide CAD files for each project
I design with Catia V5 but you can design the projects with any CAD software

Who is this for?

Aspiring Harness Designers

More details

Description
Hi
My name is Alex, and I am a Design Engineer.
I have been working for more than 18 years with Catia V5 in automotive engineering, racing and industrial design.
All the knowledge and experience that I gained helped me work with companies like: Ferrari Formula One Team, Red Bull Racing, Jaguar Land Rover, Aston Martin and others
In this course I will show you how to design HV electrical harnesses for Electric Vehicles.
We will start by looking at the structure of electric vehicles and how many HV harnesses can be in an electric vehicle.
Next, I will show you what are the components of a HV harness and what are the basics for selecting them.
Here I will also discuss about HV harness design rules and best practices.
Then I also made a complete section about the main component of an EV â€“ The traction battery.
Here I will show what are the components of a traction battery and the basics on how they work.
After all this theory we will design a few CAD projects where we implement everything we learned.
I design with Catia V5 but you can design this in any other CAD software as I provide step files.
With all of this said. This course is a cheat code.
To be able to take chance on opportunities you need experience, and experience is built only with practice.
Thanks for reading this and see you in the course.
Who this course is for:
Aspiring Harness Designers

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Over 18 years of using Catia V5 in different industries. I have been working in the automotive and racing industries with companies like: Scuderia Ferrari Formula 1 Team, Red Bull Racing, Jaguar Land Rover and Aston Martin. In my early years of development I have been working with manufacturing companies designing steel structures, electrical devices and automations for industrial plants. I am proficient in various software and applications used in project development and in a hand full of Catia V5 workbenches: part and assembly, electrical cabling and harness, sheetmetal design, generative shape design, CAD CAM and CNC machining, Piping, Tubing and HVAC.

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