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Beginner's Guide to Reading and Reviewing Welding Documents

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Ray Harkins, The Manufacturing Academy,Garry Pace

2:52:37

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  • 1. Introduction to the Course.mp4
    08:07
  • 2.1 Course Notes.pdf
  • 2. Course Notes.mp4
    02:12
  • 3. Parts of a Welding Program, Pt 1.mp4
    09:58
  • 4. Parts of a Welding Program, Pt 2.mp4
    11:12
  • 5. Examples of Welding Documents.mp4
    03:47
  • 6. Introduction to Welding Documents.mp4
    08:39
  • 7. Reviewing PQRs, Pt 1.mp4
    11:51
  • 8. Reviewing PQRs, Pt 2.mp4
    15:58
  • 9. Reviewing PQRs, Pt 3.mp4
    10:58
  • 10. Reviewing PQRs, Pt 4.mp4
    07:01
  • 11. Does It Make Sense, Pt 1.mp4
    11:28
  • 12. Does It Make Sense, Pt 2.mp4
    11:35
  • 13. Does It Make Sense, Pt 3.mp4
    06:11
  • 14.1 Glossary of terms - Welding Review.pdf
  • 14. Glossary of Terms.mp4
    02:26
  • 15. Reviewing WPSs, Pt 1.mp4
    10:06
  • 16. Reviewing WPSs, Pt 2.mp4
    09:03
  • 17. Reviewing WPSs, Pt 3.mp4
    08:39
  • 18. Welding Documents Case Study.mp4
    16:50
  • 19. Conclusion to the Course.mp4
    02:35
  • 20.1 Additional Course Links, 040324.docx
  • 20.2 Additional Course Links, 040324.pdf
  • 20. Bonus Lecture.mp4
    04:01
  • Description


    Basics of a Welding Program including Welding Procedure Specifications (WPS) and Procedure Qualifications Records (PQR)

    What You'll Learn?


    • Key components of a company's welding program
    • An overview of the major welding documents
    • Examples of welding documents
    • What is a Welding Procedure Specification (WPS)? And how is it used? What to look for in a WPS?
    • What is a Procedure Qualification Record (PQR)? And how is it used? What to look for in a PQR?
    • How to perform "sanity checks" on your welding documents
    • How to record changes to welding documents
    • How welding documents align with industry standards
    • The most COMMON MISTAKES found on welding documents
    • P numbers, F numbers and A numbers
    • A case study detailing the review of these critical documents
    • And MUCH MORE!!

    Who is this for?


  • Welders, Weld Inspectors
  • Quality managers, Quality engineers. Quality Technicians
  • Process engineers, Process technicians
  • Manufacturing managers
  • What You Need to Know?


  • Basic knowledge of manufacturing
  • Some knowledge of welding is helpful
  • More details


    Description

    In this course, "Beginner's Guide to Reading and Reviewing Welding Documents", you will learn a basic understanding of welding process documentation and culture, with particular attention paid to two critically important documents -- the Welding Procedure Specification (WPS) and the Procedure Qualifications Records (PQR).

    This class is designed for someone with little to no experience in welding, welding documentation, and/or quality systems. Perhaps you're an experienced welder who wants to move their career toward testing, training, and structured quality systems ... then this is the class for you. Or maybe, you're a seasoned quality professional that recently took on responsibility for welding process documentation ... this may be the class you need to grasp the long-standing, welding-specific documentation common to the industry.

    The WPS is essentially the recipe, the work instructions welders use to correctly complete a particular weld. Variables like base material, filler material, position, electrical parameters, and shielding gas are specified on the WPS. Engineers develop these WPS's based on industry codes, manufacturers' recommendations, and their own experience and experimentation.

    The PQR is used to determine that the proposed welding operation is capable of producing welds that meet the engineering requirements for the intended application. The purpose of the PQR is to establish the finished properties of a particular welding procedure. This is done by recording the results of certain mechanical properties tests on the PQR. Tests like tensile, elongation, and Charpy impact are tests commonly found on a PQR.

    Given the high level of detail on these documents, mistakes are common ... even for seasoned welding engineers. This is where the skill of a document auditor really pays off. By understanding the function and intent of these documents, a manufacturing, quality or engineering professional can save their company untold costs and delays.

    In this class, you will learn:

    • The key components of a company's welding program

    • An overview of the major welding documents

    • What is a PQR? And what is their purpose?

    • What is a WPS? And how is it used?

    • What to look for in a Welding Procedure Specification (WPS)

    • What to look for in a Procedure Qualification Record (PQR)

    • How to perform "sanity checks" on your welding documents

    • How to record changes to welding documents

    • How welding documents align with industry standards

    • The most COMMON MISTAKES found on welding documents

    • P numbers, F numbers and A numbers

    • A case study detailing the review of these critical documents

    • And MUCH MORE!!

    By the time you're done with this class, you will have the skills to effectively review WPS's and PQR's to verify their accuracy and usefulness.

    In addition to the almost 3 hours of lecture video, when you enroll in this course, you also get:

    • Numerous DOWNLOADABLE RESOURCES including blank WPS and PQR .pdf templates, completed examples of a WPS and PQR, and a glossary of welding terminology.

    • LIFETIME ACCESS to it's contents ... all the lectures, all the downloadable resources, and anything added to the course down the road.

    • A CERTIFICATE OF COMPLETION (upon completion of the course) indicating your name, the course's name, and the course's time duration.

    • Q&A ACCESS through Udemy to industry leaders who can answer your questions about the course's content.

    With all these benefits, you can't lose. Sign up today and start gaining the skills you need to advance your career in welding quality and documentation.

    Who this course is for:

    • Welders, Weld Inspectors
    • Quality managers, Quality engineers. Quality Technicians
    • Process engineers, Process technicians
    • Manufacturing managers

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    Ray Harkins, The Manufacturing Academy
    Ray Harkins, The Manufacturing Academy
    Instructor's Courses
    Ray Harkins is a senior manufacturing professional with 30 years experience in manufacturing engineering, quality management, and business analysis. During his career, he has toured hundreds of manufacturing facilities and worked with leading industry professionals throughout North America and Japan. He earned his Bachelor of Science from the University of Akron where he majored in Engineering Technology, his Master of Science from Rochester Institute of Technology where he majored in Manufacturing Leadership and Project Management, and his Master of Business Administration from Youngstown State University. He is a senior member of the American Society of Quality, and holds their Quality Engineering (CQE), Quality Technician (CQT), Quality Auditing (CQA) and Calibration Technician (CCT) certifications. Ray has written extensively for national trade publications on the topics of quality engineering and career management, and has taught over 32,000 students through the Udemy platform on a range of manufacturing-related topics.
    Garry A Pace -PE/CWI has a BS in Welding Engineering from Montana School of Mines in Butte Montana. Mr. Pace has worked as a welding engineer in a number of industries over the last two and a half decades, ranging from manufacturing, boiler and pressure vessels, heavy construction, DOE nuclear as well as the oil and gas industries.In his roles in those industries, Mr. Pace has spent the majority of his time involved in the writing and review of Welding Procedure Specifications, Procedure Qualification Records as well as the training and qualification of welders to a number of different welding codes.Mr. Pace is currently employed as a chemistry instructor for the Cypress Fairbanks ISD as well as working as a welding engineering consultant.
    Students take courses primarily to improve job-related skills.Some courses generate credit toward technical certification. Udemy has made a special effort to attract corporate trainers seeking to create coursework for employees of their company.
    • language english
    • Training sessions 20
    • duration 2:52:37
    • Release Date 2024/06/16